VLASTA - Really Useful Blog

☀ Our Philosophy

At garment production, the "Bottleneck" is the sewing shop. All departments and other shops adapt to the output of the sewing shop specifically.

Only quality parts must enter the bottleneck so as not to waste time processing defective workpieces.

We sort/inspect
fabric

Only after these stages do we proceed
to the sewing process

Constructor checks patterns

Experimental shop sews a sample

Cut passes QC

1C checks accessories

☀ Equipment

Equipment not only makes the product high quality but also incredibly speeds up the sewing production process.

Cutting shop —
the heart of our factory

Of course, we have standard equipment that you can find at almost every factory.

Automatic end cutter
Disc cutting knife
Fusing press

But here is the equipment that definitely distinguishes us from others.

Automated cutting complexes Gerber — 2 pcs
Spreading complexes Gerber — 2 pcs
Pass-through press 90cm Oshima

SEWING SHOP

Of course, we have standard equipment at our disposal. All machines with maximum available automation.

Lockstitch — 114 pcs
Overlocks 3, 4 and 5 thread — 56 pcs
Buttonhole — 8 pcs
Blind stitch — 11 pcs

NOW ABOUT VTO

We haven't had a Client yet who wouldn't praise us for the quality of VTO.

ICI Caldaie

European leader in boiler equipment production
100 kg

This much steam this boiler produces per hour
24 irons

Saturated steam is supplied to this number of irons

THE ENTIRE PROCESS UNDER 1C CONTROL

Each stage of the process takes its specific place. Without such control at the factory, it would not be possible to maintain a high level of quality.

Receipt of each roll and accessories in 1C to the material warehouse

Movement of material to the cutting shop area

Created semi-finished product in the 1C system

Movement of semi-finished product to the sewing shop

Movement from the brigade area to the final VTO area

Movement from VTO to QC area

Movement from QC to packaging area

Movement from packaging area to finished goods warehouse